Job Overview

TE Connectivity Ltd. Is a $16 billion global technology and manufacturing leader creating a safer, sustainable, productive, and connected future. For more than 75 years, our connectivity and sensor solutions, proven in the harshest environments, have enabled advancements in transportation, industrial applications, medical technology, energy, data communications, and the home. With 80,000 employees, including more than 8,000 engineers, working alongside customers in approximately 140 countries, TE ensures that EVERY CONNECTION COUNTS. Learn more at www.te.com

•    Executes complex simulations to optimize design and manufacturing. 
•    Provides recommendations to design team on system or connector design to meet customer requirements. 
•    Supports the development of design standards to improve design right first time, speed to a customer solution.   
•    Build internal collaborative technical stakeholders to expand peer network reviews and builds functional expertise to applied product.  
•    Identify and contribute to technical papers, presentations and forums that will expand TE technical confidence in recognized industry experts. 

Job Requirements

•    Leading the development and implementation of complex Thermal simulation models to optimize manufacturing, designs or processes. (thermal simulation of current carrying products like connectors busbars, cable assemblies)
•    Perform calculation & simulation on temperature distribution over system
•    Conducted thermo-mechanical and structural simulations to support design optimization, material selection, and validation from concept to production
•    Proficient in simplifying complex CAD geometries for efficient structural and thermal simulation analyses
•    In-depth knowledge of mechanical design, conductive and convective heat transfer, and fluid flow mechanics
•    Collaborate with designer, manufacturing, and testing teams to correlate FEA results with physical testing
•    Experience with DOE (Design of Experiments) and optimization techniques
•    Directing cross-functional teams to address and resolve intricate design and manufacturing issues.
•    Analyzing complex simulation results to identify areas for improvement and driving design or process changes.
•    Create simulation models to achieve optimal accuracy for our products and customers. 
•    Validate concept designs using simulation, test and correlation to customer performance requirements.
•    Deploy FEA Techniques – implicit and explicit approach, using Software tools like Ansys Work Bench, LSDyna, Hypermesh, Simufact, Digimat etc… 
•    Translate actual challenge to Finite Element Analysis (FEA) model, interpret analysis results and select best solution which includes linear & non-linear analysis under different physics.
•    Align with Thermal COE to monitor and evaluate simulation software capabilities including industry trends.
•    Collaborate with design & validation teams to enhance the design optimization.
•    Understanding the influence/impact activities on financial decision.

What your background should look like

•    B.S.  in Mechanical or Electrical engineering 
•    Knowledge of product, design processes and methodology.
•    Proficiency in state-of-the-art 
•    FEA- ANSYS WORKBENCH, LS-DYNA, HYPERMESH, SIMUFACT, MOLDEX3D, Q3D, OPTISLANG, ICEPAK MAXWELL, Ansys HFSS System simulations- MATLAB & SIMULINK
•    CAD tools- PTC Creo, Space Claim.
•    Programming language - Python, Microsoft VB-script, 
•    Proficiency in use of MS Office tools.
•    Knowledge of associated manufacturing processes (molding, stamping, plating, crimping & assy).
•    Knowledge of soldering, crimping & welding technologies.
•    Technical paper publications & applying for patents.

•    10 years of industry experience.
•    Expertise in Ansys Workbench.
•    Experience on data center products such as connector products and busbar assemblies
•    Knowledge on material science (Metals, Resins & hyper elastic material) 
•    Correlation of Test and simulation data / results.
•    Expertise on CAE tools, Optimization techniques, and testing methods.
•    Implementing of LEAN / 6 Sigma / Kaizen techniques on processes and projects.

Competencies