MANUFACTURING ENGINEER II
Job Overview
Responsible for the control and improvement of manufacturing processes, ensuring compliance with industry standards and product quality.
Key functions include: Regulatory Compliance, Quality Assurance, Implementation of New Technologies and Methods for Improvement, Interdisciplinary Collaboration, Process Optimization, Technical Problem Solving, and Technological Updates. The engineering department in the medical industry plays a critical role in advancing healthcare by ensuring the safety and effectiveness of products reaching the market, thus contributing to patient well-being and medical progress.
Job Requirements
- Apply extensive knowledge of a specific professional discipline to solve moderately scoped problems requiring analysis of various factors.
- Deliver results aligned with specific objectives supporting departmental goals; judgment errors or failure to achieve results may cause delays, costs, and disruptions.
- Participate in setting assignment objectives.
- Collaborate with colleagues and peers.
- May train other employees.
- Demonstrate broad knowledge of theory and principles within a professional discipline.
- Apply skills and knowledge to understand specific needs or requirements.
- Analyze information and generate ideas.
- Develop solutions to moderately complex problems.
- Identify and correct non-obvious issues in existing systems or processes.
- Sustain, control, and improve manufacturing processes to ensure efficiency and product quality.
- Identify continuous improvement opportunities and propose/implement solutions.
- Execute, write, and review medium-complexity validation protocols.
- Create and update medium-complexity validation Gantt/Plans, support ME I.
- Participate/Execute/Lead medium-complexity improvement projects.
- Ensure manufacturing processes comply with industry standards like GMP and ISO 13485.
- Select medium-complexity tools or fixtures to ensure product consistency and quality; validate equipment (excluding TMVs) in established processes (not for new product/process transfers).
- Improve medium-complexity process fixtures/tools; support operations with tools/fixtures as needed.
- Include new tools/fixtures in the Calibration System.
- Provide initial recommendations for process consumables with ID, description, and Min-Max.
- Support investigations of over-consumption (led by Operations, at least initially).
- Identify, investigate, and support manufacturing issues like quality defects or variations.
- Support or create process deviations led by Quality.
- Lead/support/execute process problem-solving (medium complexity), including necessary actions.
- Maintain accurate and detailed process documentation (Methods, Instructions, Forms, Procedures).
- Use change control systems (SmartSolve) to ensure process integrity and history.
- Approve Change Plans.
- Objectively review submitted changes to minimize process impact, with Core Team if needed.
- Update BOM/Method based on process improvements or analysis; initial method defined by transfers or NPI/NPD.
- Support investigations of BOM item overuse (led by Operations, at least initially).
- Update/support PFMEA modifications based on process changes (initial PFMEA comes from NPI/NPD).
- Collaborate with departments like Operations, Quality, Logistics, and Project Management to ensure consistency and efficiency across the supply chain.
- Support NPI in understanding and responding to RTS regarding current process capabilities.
- Train designated Operations trainers on updated processes and standards, if applicable.
- Evaluate and manage EHS risks related to processes, machinery, or tools to ensure ergonomics, safety, and product quality.
- For new equipment acquisition: quote (with minimal supervision), verify (FAT), and validate (IQ) risk assessments based on TEC-124-98 and TEC-124-118.
- Evaluate and implement new technologies/methodologies to improve manufacturing efficiency and quality (low to medium complexity, minimal supervision).
What your background should look like
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Experience:
Minimum 3 years of experience in a production environment.
At least 3 years of supervisory experience in manufacturing settings. -
Skills:
- Adaptability to change
- Effective and positive communication with all departments and management
- Problem-solving skills
- Critical and analytical thinking
- Statistical analysis
- Continuous learning adaptability
- Experience in technical documentation (SOP, IQ, OQ, PQ)
- Process optimization techniques
- Knowledge of mechanical design software (SolidWorks, AutoCAD) – Desirable
- English level B2 – Desirable
- Availability for overtime work
- Responsibility and discipline in fulfilling work hours
- Knowledge of problem-solving tools (DMAIC, RCA, A3, PDCA)
- Knowledge of ISO 9001, 13485 standards – Desirable
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Special Certifications:
- Passport and U.S. Visa – Desirable
- Knowledge of medical device manufacturing processes or related – Desirable
- Lean Manufacturing and Six Sigma – Desirable
Competencies
Heredia, H, CR, 14650
Job Segment:
Six Sigma, Logistics, Lean Six Sigma, Medical Device Engineer, Manufacturing Engineer, Management, Operations, Engineering