SR MFG & PROCESS DVL ENGINEER
At TE, you will unleash your potential working with people from diverse backgrounds and industries to create a safer, sustainable and more connected world.
Job Overview
TE Connectivity’s R&D Manufacturing Process Engineer will work with cross-functional teams to develop and design manufacturing processes throughout all phases of the NPD as well as enhance existing processes. The acts as the binding element between product development and manufacturing engineering, ensuring the effectiveness and efficiency of this critical interface. They are responsible for tooling and fixturing designs; process development for new and production processes; creation of equipment specification; and implementation of new equipment into production. Activities include conducting DOE’s; feasibility studies, testing on new and modified manufacturing processes; directing and supporting detailed design, testing, prototype fabrication and manufacturing ramp up. The R&D Manufacturing Process Engineer will provide all required product documentation including SOP’s for new Production Processes, Product validation plans for production, Maintenance requirements for new equipment.
Responsibilities
Develop Equipment specifications and validation requirements based upon Plant Quality requirements
Develop innovative designs to meet all manufacturing requirements for assembly, test, and manufacturability
Utilize 2D and 3D CAD skills to create/ modify models and detailed drawings
Research new manufacturing processes that can be used in new equipment design and process improvements
Participate and lead prototype build activities to ensure compliance with design intent
Work in the engineering laboratory to build prototypes for testing and customer delivery
Design and build fixturing and jigs to be used in the manufacturing process of new products
Create and implement Design of Experiments (DOE) and other testing to understand the responses to design and manufacturing variables
Maintain engineering documentation including Engineering Change Orders (ECO) and Bills of Materials (BOM)
Create reports and presentations to communicate status updates and progress to Operations, Development team and customers
Communicate directly with customers to understand and develop product requirements and provide project updates
Coordinate with fellow design engineers, the Project Manager and other departments to transfer new products into production
Work with local and outsourced machine shops to build and modify parts used for testing and development
Lead and participate in Design Failure Mode and Effects Analysis (DFMEA) sessions
Support released products by creating cost saving and design improvements
10%-25% Travel required dependent on Project status
What your background should look like:
Education and Experience
Bachelor of Science in Mechanical Engineering or related discipline
Graduate degrees welcome
Min 5 years of Engineering Design or Manufacturing Engineering and Process Development experience preferred
Qualifications
Proficient in MS Office Software such as Excel, Word, Outlook
Experience with 2D modeling software
AutoCAD, ZWCAD
Demonstrated proficiency with 3D modeling software
Inventor, SolidWorks, Creo, etc.
Familiarity with statistical analysis
Minitab software experience preferred
Knowledge of Design of Experiments
Knowledge of Lean manufacturing, Continuous Improvement (Kaizen, 5S, 6σ)
Understanding of the NPD process from design initiation to production release
Six Sigma Green Belt or Black Belt training beneficial
Excellent communication and interpersonal skills; able to lead cross-functional project teams and train shop floor employees
Strong project management and organizational skills.
Familiarity with automation systems, PLCs, and digital manufacturing systems is a plus.
This position requires access to information which is subject to stringent controls under the International Traffic in Arms Regulations (ITAR) or Export Administration Regulations (EAR). Applicants must be a U.S. citizen or national, U.S. lawful permanent resident, person granted asylee status in the U.S., or person admitted into the U.S. as a refugee.
Competencies
ABOUT TE CONNECTIVITY
TE Connectivity is a global industrial technology leader creating a safer, sustainable, productive, and connected future. Our broad range of connectivity and sensor solutions enable the distribution of power, signal and data to advance next-generation transportation, renewable energy, automated factories, data centers, medical technology and more. With more than 85,000 employees, including 8,000 engineers, working alongside customers in approximately 140 countries. TE ensures that EVERY CONNECTION COUNTS. Learn more at www.te.com and on LinkedIn, Facebook, WeChat, Instagram and X (formerly Twitter).
COMPENSATION
• Competitive base salary commensurate with experience: $102,600- $153,800 (subject to change dependent on physical location)
• Posted salary ranges are made in good faith. TE Connectivity reserves the right to adjust ranges depending on the experience/qualification of the selected candidate as well as internal and external equity.
• Total Compensation = Base Salary + Incentive(s) + Benefits
BENEFITS
• A comprehensive benefits package including health insurance, 401(k), disability, life insurance, employee stock purchase plan, paid time off and voluntary benefits.
EOE, Including Disability/Vets
IMPORTANT NOTICE REGARDING RECRUITMENT FRAUD
TE Connectivity has become aware of fraudulent recruitment activities being conducted by individuals or organizations falsely claiming to represent TE Connectivity. Please be advised that TE Connectivity never requests payment or fees from job applicants at any stage of the recruitment process. All legitimate job openings are posted exclusively on our official careers website at te.com/careers, and all email communications from our recruitment team will come only from actual email addresses ending in @te.com. If you receive any suspicious communications, we strongly advise you not to engage or provide any personal information, and to report the incident to your local authorities.
HAMPTON, VA, US, 23666
Nearest Major Market: Hampton Roads
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Testing, Six Sigma Black Belt, Six Sigma, Lean Six Sigma, Machinist, Technology, Management, Manufacturing