Job Overview

Working within the Core Engineering Group and reporting to the Senior Engineer, the Manufacturing Balloons Engineer will play a key role in supporting and improving manufacturing operations within a polymer balloon production environment. This is a hands on engineering position, requiring a strong presence on the manufacturing floor and close collaboration with Technicians and cross‑functional teams.

The successful candidate will be highly motivated to drive continuous improvement, demonstrate a structured and methodical approach to problem solving, and make a positive impact on product quality, process robustness, and operational efficiency. A commitment to engineering excellence and pride in contributing value to the organization are essential for success in this role.

This role requires the ability to analyse manufacturing data, perform root cause analysis, and implement effective corrective and preventive actions. The Engineer will be responsible for supporting all engineering activities within their designated areas, with a strong focus on polymer processing technologies, process optimization, and manufacturing support. 

Job Requirements

• Provide hands on engineering support to balloon forming manufacturing operations, working closely with Production and Engineering teams.
• Support and drive continuous improvement initiatives by working with key business stakeholders and operations teams to improve safety, quality, delivery, and efficiency.
• Identify and eliminate unnecessary complexity within balloon forming processes, implementing simpler, more robust ways of working.
• Apply a structured problem‑solving approach to identify root causes of quality and technical issues and implement permanent, effective corrective actions.
• Improve balloon forming manufacturing processes by studying product requirements; researching, designing, modifying, and testing manufacturing methods and equipment; and interfacing with equipment vendors.
• Resolve quality and technical issues promptly to minimize impact on product supply and customer delivery.
• Investigate and evaluate new process technologies, assessing technical feasibility, risk, and cost‑benefit to support competitive advantage.
• Support the implementation and sustainment of equipment maintenance procedures for critical manufacturing equipment.
• Work as part of the Production Support team to drive product and process improvements and developments.
• Support new equipment introductions and process changes, including EIQ/EOQ, DOE, and Process OQ/PQ validations.
• Update manufacturing procedures, specifications, and related documentation through the controlled change management process.
• Ensure compliance with Medical Device manufacturing, quality, and regulatory requirements in line with Creganna Medical / TE Connectivity standards.
• Ensure all Health, Safety, and Environmental requirements are met.
• Identify and execute scrap reduction and yield improvement projects across the business unit.
• Consistently meet internal and external customer requirements, demonstrating a commitment to engineering excellence and delivery to timelines.

What your background should look like

Qualifications

• Level 8 Honours degree in Engineering (Mechanical, Manufacturing, Materials, Chemical, or a related discipline).
• Experience working in a manufacturing or production environment, preferably within a regulated industry such as Medical Devices.
• Previous experience supporting manufacturing processes, equipment, or production operations.
• Exposure to process or equipment validation activities (e.g. DOE, IQ/OQ/PQ) is desirable.
• Familiarity with quality systems and compliance requirements in a manufacturing environment.

Key Requirements

• Hands-on engineering mindset, with the ability to work directly on the manufacturing floor in support of production processes and equipment.
• Demonstrated experience in process troubleshooting, applying structured problem‑solving techniques with support from senior engineers.
• Ability to apply root cause analysis to quality, process, and equipment issues, using data and standard problem‑solving tools.
• Experience supporting the development, improvement, or validation of manufacturing methods and equipment, including collaboration with vendors under guidance.
• Experience with balloon forming processes is a strong advantage.
• Practical understanding of Lean Manufacturing principles and basic statistical concepts.
• Exposure to data analysis tools (e.g. Minitab) would be an advantage.
• Ability to plan and organize multiple tasks, managing priorities in a supported team environment.
• Exposure to jigs and fixtures design or maintenance would be an advantage.
• Basic working knowledge of engineering drawings and CAD tools (e.g. SolidWorks and/or AutoCAD) would be an advantage.
• Familiarity with ISO and FDA quality system requirements in a regulated manufacturing environment.
• Strong communication and teamwork skills, with the ability to work effectively with Manufacturing Technicians and cross‑functional teams.
• Demonstrates a motivated, flexible, and results‑oriented approach, with a strong willingness to learn and develop as an engineer.

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