MFG & PROCESS DVL ENGINEER II

Job Overview

TE Connectivity's Manufacturing and Process Development Engineering Teams significantly impact LEANPD driven new product development projects, driving for excellence in existing manufacturing technologies and methods and striving to implement new manufacturing technologies to provide improved process and tolerance control. They act as the binding element between product development and manufacturing engineering, ensuring the effectiveness and efficiency of this critical interface. They support Product Development in the optimization of designs and piece parts for manufacturability by realizing sample tooling/products/prototypes. They also design, develop, and qualify tooling and processes to meet TE quality and production standards, document all processes and tooling in applicable TE systems, support supply chain to verify supplier compliance and capability, initiate and implement programs to continuously improve quality, cost and cycle time and adhere to all appropriate specifications, regulatory requirements and customer requirements.

Roles & Responsibility:

 

ROLE OBJECTIVE:

 

To perform Mold flow simulation activities, New product Development, Tool Development etc...
Scope – with requisite Mold Flow, CAD, design, drafting skillsets, specialized in Mold Tools/Press tools/gauges/Assembly Fixtures.

 

RESPONSIBILITIES:

 

•Preparation of tooling layouts, concepts for mold, MBD Process.
•Knowledge on Tool cost estimation
•Prepare detailed designs, using 3D CAD software (CREO  and / OR NX8)
•Conversant with drafting standards, preparation of detailed design drawing with tolerances
•Conversant with GPS / GD&T systems.
•Conversant with use of MoldFlow/Moldex 3D 
•Conversant on tool material, material specifications, Heat treatment & its process.
•Conversant on Tool building, Tool assembly, measurement, testing and tool room processes 
•Knowledge of Molding/Stamping materials & its specification
•System know-how & ISO/TS requirements, Process guidelines (IATF 16949, and needed ISO)
•Interaction with CFT/suppliers for reviews, trials, evaluation of component / tooling elements
•Know-how Scientific Injection molding techniques.
•Validate concept designs using simulation results and determine design robustness, critical to function requirements.
•Involve in Kaizen events to save costs & time. Deploy standardized process and work methodology. Benchmarks implement productivity improvement methods.
•Track monitor metrics for sustained performance covering quality & delivery.
 

Desired Candidate profile

EDUCATION/KNOWLEDGE:

•PG/MTech/Post Diploma in Tool Design from NTTF or GTTC/ BE Mechanical with Tooling Background.
•Knowledge on product, design processes and methodology.
•Understanding of LEAN / 6 Sigma / Kaizen techniques.
•Master molding Certification as added advantage.

CRITICAL EXPERIENCE:

•5 - 7 years of industry experience. 
•Experience in Connector /Precession Tools manufacturing Industry.
COMPETENCIES
•System and Product knowledge: Thorough understanding of Tooling & Product requirements.
•Market intelligence: A thorough understanding of Process and technologies. 
•Conceptual thinking: Being able to see a broad picture, understand problems by putting the pieces together and simplify complex issues.
•Concern for order, quality, and accuracy: An underlying drive to reduce uncertainty by continuous risk assessments, taking accurate decisions, and continuously improve processes.
•Communication skills: Fluent communication skills to be able to articulate well with teams across different functions & locations.
•Internal stakeholder management: Manage Tools & requirements and work effectively with different cross functional teams.
•Interpersonal skills and people management: Supervise and manage a team by ensuring compliance with rules and processes at TE and keep them motivated.

 

MOTIVATIONAL/CULTURAL FIT:

•Passion / interest in technical innovations, products and processes
•Problem solving acumen
•Passion for coaching and developing people
•Service orientation 
•Proactive approach
•Clear and concise communication

Competencies